Fiber flattening is one of the most common issues that affect the appearance and performance of non infill grass. Many users experience premature flattening due to improper product selection, unstandardized installation, or insufficient maintenance. In reality, by combining smart purchasing decisions, professional installation, and consistent upkeep, fiber flattening can be effectively minimized, extending the turf’s lifespan. This article explores the practical methods of preventing fiber flattening based on the core principles of non infill grass durability, with insights drawn from VivaTurf’s advanced systems and services.
Smart Selection: Building Anti-Flattening Strength at the Source
The first step to avoiding flattening is choosing the right turf with sufficient built-in resilience. Key parameters include fiber material, straight-and-curly fiber combinations, and tufting density.
High-resilience fiber material: Avoid cheap, overly soft fibers. Instead, opt for modified PE, PP, or composite fibers reinforced with micro glass filaments. For example, VivaTurf’s sports-grade fibers demonstrate 30–50% higher bending resistance than standard PE. Cross-sections designed in triangular or diamond shapes offer up to 25% lower flattening rates compared to round fibers.
Balanced straight and curly fibers: Straight fibers provide vertical support while curly fibers offer cushioning and hold the system together. In sports fields, a 70–80% straight to 20–30% curly mix delivers long-term stability, as tested by VivaTurf’s “3 straight + 2 curly” tufting design. Children’s areas benefit from higher curly ratios and ultra-dense tufting, ensuring fibers interlock naturally.
Adequate tufting density: Denser tufts improve mutual support and reduce empty space that leads to flattening. Sports fields should use at least 21,000 tufts/m², while children’s play areas require densities of 50,000–60,000 tufts/m² for maximum resilience. Landscape settings balance aesthetics and density with a minimum of 30,000 tufts/m².
Professional Installation: Strengthening the Foundation of Performance
Even the best turf will underperform if installation is not executed properly. Flattening often arises from uneven bases, shallow tuft embedding, or weak seam reinforcement.
Solid base preparation: Cement or asphalt foundations should have a flatness deviation of ≤3mm per 2m to prevent uneven stress. Soil bases must be stabilized with crushed stone and geotextile to resist settlement. VivaTurf offers complimentary site surveys to ensure base readiness.
Deep fiber embedding: Fibers should be tufted at least 15mm deep into the backing, with high-strength adhesion. VivaTurf’s dual-needle tufting achieves 18mm depth and a tuft pull-out force of ≥80N, surpassing industry standards.
Edge and seam reinforcement: Weak edges can trigger localized flattening. Properly secured metal edging and solvent-free adhesive across seams with ≥10cm overlap are essential to guarantee durability.
Ongoing Maintenance: Sustaining Upright Fibers Over Time
Routine care is essential to extend the upright cycle of non infill grass. Maintenance should include brushing, damage prevention, and timely repair.
Regular brushing: Brushing fibers against the direction of lean helps restore vertical alignment. Sports fields should be brushed weekly, while playgrounds and landscapes can be brushed biweekly. Plastic brushes with 5–8mm spacing are recommended to avoid fiber damage.
Preventing misuse: Heavy loads, sharp objects, and prolonged pressure accelerate flattening. Prohibited practices include placing construction materials on turf for over 24 hours or walking in high heels. VivaTurf’s user manuals clearly define usage guidelines for safe application.
Quick repair of localized issues: Mild flattening can be corrected with brushing and light misting, while severe damage requires cutting and replacing turf sections. VivaTurf offers one-year free after-sales repair to address these concerns.
VivaTurf Non Infill Grass: End-to-End Assurance Against Flattening
VivaTurf delivers full-cycle anti-flattening solutions through carefully engineered product design, professional installation services, and lifelong maintenance support. From modified PE/PP fibers with reinforced cross-sections, optimized straight-curly ratios, and high-density tufting, to dual-needle embedding and rigorous acceptance reports, every step ensures stability. Complemented by annual inspections and lifetime care guidance, VivaTurf systems guarantee long-term upright aesthetics and performance.
Across nationwide projects, VivaTurf’s non infill grass has achieved less than 10% flattening within three years of installation, with 95% of users reporting no visible flattening. By choosing VivaTurf, clients gain peace of mind through a professional, end-to-end solution that keeps turf upright, resilient, and visually consistent over time.